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On circularity in production systems: Exploring the realization through circularity practices
Jönköping University, School of Engineering, JTH, Industrial Product Development, Production and Design, JTH, Production development.ORCID iD: 0000-0003-0962-7996
2023 (English)Licentiate thesis, comprehensive summary (Other academic)
Sustainable development
00. Sustainable Development, 9. Industry, innovation and infrastructure
Abstract [en]

The manufacturing industry stands in front of huge challenges. Negative environmental impacts must be drastically reduced and new sustainable products must be introduced at an accelerating pace. Coping with these challenges are significant in order to deal with the increasingly emerging climate crisis. To slow down the climate crisis, the approach of circularity wherein the utilization and lifetimes of resources and materials are maximised with the aim to achieve a near perpetual closed material loop has gained a significant increase in attention. However, most research within circularity has emphasised on the product, especially practices occurring after being produced. A seldomly studied perspective involves exploring the realization of circularity within the production system. A clear description is lacking regarding what circularity in production systems actually constitutes of, and how this can be realized. Therefore, the purpose of this thesis is to expand the knowledge regarding the realization of circularity in production systems. To fulfil the purpose, this research was initiated by a literature review and a document study, which were conducted in order to describe which circularity practices exist in production systems, both form an academic and practical point of view. Subsequently were workshops with industrial experts within production systems held in order to identify challenges with realizing circularity in production systems. The literature review, document study, and workshops laid the foundation for support development, which was the final phase in the thesis. This included supporting the longevity of production systems by adopting circularity theories to cover production system, as well as investigating how to analyse and evaluate circularity in production systems. The results from this were incorporated in a conceptual framework for circular production systems and in a tool for rapid assessment of circularity in production systems.

Abstract [sv]

Tillverkningsindustrin står inför enorma utmaningar. Miljöpåverkan måste drastiskt minska och nya hållbara produkter måste introduceras i allt snabbare takt. Att hantera dessa utmaningar är betydande för att hantera den alltmer framväxande klimatkrisen. För att bromsa klimatkrisen har cirkularitet, där utnyttjandet och livslängden för resurser och material maximeras med målet att uppnå en nästan evig sluten materialslinga, fått en betydande uppmärksamhet. Hittills har forskning inom cirkularitet fokuserat på produkterna som tillverkas, framför allt under användningen av produkten. Ett sällan studerat perspektiv innebär att undersöka hur cirkularitet i produktionssystem kan uppnås. En tydlig beskrivning saknas gällande vad cirkularitet i produktionssystem egentligen innebär och hur detta kan realiseras. Därför är syftet med denna avhandling att utöka kunskapen om realiseringen av cirkularitet i produktionssystem. För att uppfylla syftet initierades denna forskning av en litteraturgenomgång och en dokumentstudie. Dessa genomfördes för att beskriva arbetssätt kopplat till realiseringen av cirkularitet inom produktionssystem, både från en akademisk och praktisk ståndpunkt. Vidare hölls även workshops med experter inom produktionssystem för att identifiera utmaningar med att uppnå cirkularitet inom produktionssystem. Litteraturgenomgången, dokumentstudien och workshops lade grunden för stödutveckling, som var den sista fasen i avhandlingen. Denna inkluderade att stödja produktionssystemens livslängd genom att anpassa existerande teorier om cirkularitet till produktionssystem, samt att undersöka hur man analyserar och utvärderar cirkularitet i produktionssystem. Resultaten från detta införlivades i ett konceptuellt ramverk för cirkulära produktionssystem och i ett verktyg för snabb utvärdering av cirkularitet i produktionssystem.

Place, publisher, year, edition, pages
Jönköping: Jönköping University, School of Engineering , 2023. , p. 69
Series
JTH Dissertation Series ; 081
Keywords [en]
circularity, circular economy, production systems, circularity practices, manufacturing, industry, reconfigurability, sustainability
Keywords [sv]
cirkularitet, cirkulär ekonomi, produktionssystem, tillverkning, industri, rekonfigurerbarhet, hållbarhet
National Category
Production Engineering, Human Work Science and Ergonomics
Identifiers
URN: urn:nbn:se:hj:diva-62443ISBN: 978-91-87289-95-8 (print)ISBN: 978-91-87289-96-5 (electronic)OAI: oai:DiVA.org:hj-62443DiVA, id: diva2:1796853
Presentation
2023-10-12, E1405, Tekniska Högskolan, Jönköping University, Jönköping, 10:15 (Swedish)
Opponent
Supervisors
Available from: 2023-09-13 Created: 2023-09-13 Last updated: 2025-10-13Bibliographically approved
List of papers
1. Considering sustainability in reconfigurable manufacturing systems research – A literature review
Open this publication in new window or tab >>Considering sustainability in reconfigurable manufacturing systems research – A literature review
2022 (English)In: SPS2022: Proceedings of the 10th Swedish production symposium / [ed] A. H. C. Ng, A. Syberfelt, D. Högberg & M. Holm, Amsterdam: IOS Press, 2022, p. 781-792Conference paper, Published paper (Refereed)
Abstract [en]

Reconfigurable manufacturing systems (RMS) have since the introduction almost two decades ago been recognized as the future of manufacturing. In line with a rapidly increasing customer demand for mass customization, RMS have been found to be a solution for managing frequent product introductions whilst keeping a high production efficiency. However, in recent years the focus has partly shifted from producing solely from an economic standpoint towards establishing a triple bottom line of sustainability, i.e., taking economic, social and environmental perspectives into consideration. Some authors have found RMS as an enabler for sustainable manufacturing, however, this needs further investigation. This paper aims through a literature review at describing and summarizing the hitherto conducted research on RMS and sustainability. A literature review in the database Scopus was carried out and a total of 265 papers were initially reviewed. Two categorizations of prominent papers were carried out: an initial categorization and a categorization according to the triple bottom line of sustainability. Based on these categorizations, the hitherto conducted research on RMS and sustainability was described. Several frequently discussed sustainability factors were identified, as well as suggestions of future research.

Place, publisher, year, edition, pages
Amsterdam: IOS Press, 2022
Series
Advances in Transdisciplinary Engineering, ISSN 2352-751X, E-ISSN 2352-7528 ; 21
Keywords
Reconfigurable manufacturing systems, Changeable manufacturing systems, Sustainability, Circularity, Literature review
National Category
Business Administration Production Engineering, Human Work Science and Ergonomics
Identifiers
urn:nbn:se:hj:diva-56860 (URN)10.3233/ATDE220196 (DOI)2-s2.0-85132829727 (Scopus ID)978-1-64368-268-6 (ISBN)978-1-64368-269-3 (ISBN)
Conference
10th Swedish Production Symposium (SPS2022), School of Engineering Science, University of Skövde, Sweden, April 26–29 2022
Available from: 2022-06-07 Created: 2022-06-07 Last updated: 2025-10-13Bibliographically approved
2. Circularity Practices in Manufacturing: A Study of the 20 Largest Manufacturing Companies in Sweden
Open this publication in new window or tab >>Circularity Practices in Manufacturing: A Study of the 20 Largest Manufacturing Companies in Sweden
2022 (English)In: IFIP Advances in Information and Communication Technology: Advances in Production Management Systems. Smart Manufacturing and Logistics Systems: Turning Ideas into Action. / [ed] D. Y. Kim, G. von Cieminski and D. Romero, Springer, 2022, Vol. 663, p. 399-407Conference paper, Published paper (Refereed)
Abstract [en]

In line with the accelerating global warming crisis, the concept of circular economy (CE), wherein the utilization and lifetimes of resources and materials are maximised, has gained a significant increase in attention. For manufacturing companies, adapting to a CE is particularly important due to high CO2-e emissions. In order to increase the knowledge regarding how manufacturing companies have adapted to a CE, sustainability reports wherein the companies themselves report upon their circularity practices can be examined. This study has aimed at investigating the publicly available sustainability reports of the 20 largest manufacturing companies in Sweden, with the purpose of identifying which, and on what level of implementation, circularity practices are mentioned. The 10R framework was used as a foundation for categorizing and analysing the identified circularity practices. The findings in this study include a total of 38 unique circularity practices, whereas 13 are categorized as visioned or planned, and 36 are categorized as ongoing or already realised circularity practices. The circularity practices were primarily related to reducing, reusing, and recycling. Suggestions of further research include elaborately describing the circularity practices as well as further exploring the implementation of repairing, refurbishing and remanufacturing amongst manufacturing companies.

Place, publisher, year, edition, pages
Springer, 2022
Series
IFIP Advances in Information and Communication Technology, ISSN 1868-4238, E-ISSN 1868-422X ; 663
Keywords
Industrial research, Life cycle, Manufacture, Sustainable development, Circular economy, Circularity, Circularity practice, Manufacturing, Manufacturing companies, Sustainability report, Global warming, Circularity practices, Sustainability
National Category
Environmental Management
Identifiers
urn:nbn:se:hj:diva-58831 (URN)10.1007/978-3-031-16407-1_47 (DOI)2-s2.0-85140454617 (Scopus ID)978-3-031-16406-4 (ISBN)978-3-031-16407-1 (ISBN)
Conference
IFIP WG 5.7 International Conference on Advances in Production Management Systems, APMS 2022 Gyeongju 25 September 2022 through 29 September 2022
Available from: 2022-11-08 Created: 2022-11-08 Last updated: 2025-10-13Bibliographically approved
3. Towards Circular Production Systems: Outlining the Concept, Challenges and Future Research Directions
Open this publication in new window or tab >>Towards Circular Production Systems: Outlining the Concept, Challenges and Future Research Directions
2023 (English)In: International Conference on System-Integrated Intelligence: Advances in System-Integrated Intelligence / [ed] M. Valle, D. Lehmhus, C. Gianoglio, E. Ragusa, L. Seminara, S. Bosse, A. Ibrahim, K.-D. Thoben, Springer, 2023, p. 616-625Conference paper, Published paper (Refereed)
Abstract [en]

Manufacturing companies must significantly reduce their negative environmental impact, while simultaneously needing to be capable of managing changing customer requirements and increasingly fluctuating volume demands. These constraints require discontinuing developing production systems in line with the outdated and unsustainable linear economy, wherein the system is design and developed for short term production only. In this paper, it is motivated how a production system is distinguished from a product and why state-of-the-art circular economy theory must be adapted to production systems in order to deal with these issues. Furthermore, based on theory and inputs from workshops with participants from the industry, a conceptual framework for circular production system is proposed. In the proposed circular production systems, the principles of circular economy is adapted in order to maximize resource utilization and prolong the lifetime of the production system. Challenges towards the circular production systems have been identified through workshops and potential solutions described. Lastly, future research directions for further developing the circular production system is presented.

Place, publisher, year, edition, pages
Springer, 2023
Series
Lecture Notes in Networks and Systems, ISSN 2367-3370, E-ISSN 2367-3389 ; 546
Keywords
Circular economy, Circular production system, Circularity, Production, Reconfigurability
National Category
Production Engineering, Human Work Science and Ergonomics
Identifiers
urn:nbn:se:hj:diva-58573 (URN)10.1007/978-3-031-16281-7_58 (DOI)000871881800058 ()2-s2.0-85137974216 (Scopus ID)978-3-031-16280-0 (ISBN)978-3-031-16281-7 (ISBN)
Conference
Proceedings of the 6th International Conference on System-Integrated Intelligence (SysInt 2022), September 7-9, 2022, Genova, Italy
Available from: 2022-10-03 Created: 2022-10-03 Last updated: 2026-01-20Bibliographically approved
4. Rapid assessment of circularity practices within the manufacturing industry
Open this publication in new window or tab >>Rapid assessment of circularity practices within the manufacturing industry
2023 (English)In: Production processes and product evolution in the age of disruption: Proceedings of the 9th Changeable, Agile, Reconfigurable and Virtual Production Conference (CARV2023) and the 11th World Mass Customization & Personalization Conference (MCPC2023), Bologna, Italy, June 2023 / [ed] F. G. Galizia & M. Bortolini, Cham: Springer, 2023, p. 442-451Conference paper, Published paper (Refereed)
Abstract [en]

Circularity is most often related to resource usage directly affected by products. However, as manufacturing companies hugely affect global warming, enhancing resource utilization throughout all activities and practices of a manufacturing company is crucial. Not knowing where to start carrying out circularity practices in manufacturing might lead to the neglection of doing so. To aid manufacturing companies in initiating their journey towards circularity and to get a rapid insight into current circularity practices, this paper introduces an industry applicable assessment tool providing insight into the plant’s current state of circularity practices based on rapid plant assessment methodology. The developed rapid circularity assessment consists of 20 theoretically derived questions and 10 categories within key areas of circularity. It has been tested in five Swedish manufacturing companies enabling an iterative development process, as well as validation of questions and categories.

Place, publisher, year, edition, pages
Cham: Springer, 2023
Series
Lecture Notes in Mechanical Engineering, ISSN 2195-4356, E-ISSN 2195-4364
Keywords
Sustainability, Circularity, Rapid plant assessment, Production system, Manufacturing
National Category
Production Engineering, Human Work Science and Ergonomics
Identifiers
urn:nbn:se:hj:diva-62379 (URN)10.1007/978-3-031-34821-1_48 (DOI)2-s2.0-85172301453 (Scopus ID)978-3-031-34820-4 (ISBN)978-3-031-34821-1 (ISBN)
Conference
9th Changeable, Agile, Reconfigurable and Virtual Production Conference (CARV2023) and the 11th World Mass Customization & Personalization Conference (MCPC2023), Bologna, Italy, June 2023
Available from: 2023-09-04 Created: 2023-09-04 Last updated: 2025-10-13Bibliographically approved

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